Dumper Rollover Safety System

Dump trucks, also referred to as tip trucks or dumper lorries, transport hefty loads of material quickly and effectively, making them an indispensable part of the construction and mining industry. But, operating these gigantic machines come with a handful of risks and result in serious injuries or fatalities to the drivers. For instance, around 60-70% of drivers lose their lives due to the rolling over of a tipper body. Moreover, it causes a substantial loss of revenue to the owners. This brings us to the main query of the hour!

Auditory & Visual Indicators for Controlled Tipping Angle

Ensuring Stability for Safe Tipping on Uneven Terrain

Secure Lock-in of Tipper Bed After Unloading

Dumper Rollover Safety System

Dump trucks, also referred to as tip trucks or dumper lorries, transport hefty loads of material quickly and effectively, making them an indispensable part of the construction and mining industry. But, operating these gigantic machines come with a handful of risks and result in serious injuries or fatalities to the drivers. For instance, around 60-70% of drivers lose their lives due to the rolling over of a tipper body. Moreover, it causes a substantial loss of revenue to the owners. This brings us to the main query of the hour!

Potential Risk

To move the bulk of sand, gravel or concrete, the efficacy of dump trucks is unparalleled. They hold the capability to carry around 5-15 tons of weight without a flinch. However, with such heavy-duty efficiency, one can fathom how powerful dump trucks are and that it is not a cakewalk to operate them. Consequently, there are potential causes that may lead to unannounced accidents, and these include:

Blind Spot

Dump trucks have poor visibility, which often makes it difficult for even the trained drivers to see obstacles/ workers behind the truck while reversing.

Overloading & Tipping

Overloading the dump truck can cause it to become unstable and often tip over, which leads to severe injuries or fatalities.

Tipped Skip

Lowered skips are optimum for safe driving. And dump trucks can become top-heavy and lose balance when driving with the skip tipped.

Bumpy Road

Dump trucks can become unstable when unloading on uneven grounds, which may result in falls or trips. Even a slight deviation goes a long way when heavy-duty vehicles unload any material.

Untrained Drivers

Driving dump trucks require skilled drivers to operate the vehicle safely. Without adequate training and supervision, driving dump trucks can be fatal!

Understanding the plight of dump truck owners and drivers, our team at Blackbox has come up with an innovative solution to tackle all of the above causes and ensure a flawless drive for dumper lorries.

Potential Risk

To move the bulk of sand, gravel or concrete, the efficacy of dump trucks is unparalleled. They hold the capability to carry around 5-15 tons of weight without a flinch. However, with such heavy-duty efficiency, one can fathom how powerful dump trucks are and that it is not a cakewalk to operate them. Consequently, there are potential causes that may lead to unannounced accidents, and these include:

Blind Spot

Dump trucks have poor visibility, which often makes it difficult for even the trained drivers to see obstacles/ workers behind the truck while reversing.

Overloading & Tipping

Overloading the dump truck can cause it to become unstable and often tip over, which leads to severe injuries or fatalities.

Tipped Skip

Lowered skips are optimum for safe driving. And dump trucks can become top-heavy and lose balance when driving with the skip tipped.

Bumpy Road​

Dump trucks can become unstable when unloading on uneven grounds, which may result in falls or trips. Even a slight deviation goes a long way when heavy-duty vehicles unload any material.

Bumpy Road​

Driving dump trucks require skilled drivers to operate the vehicle safely. Without adequate training and supervision, driving dump trucks can be fatal!

Understanding the plight of dump truck owners and drivers, our team at Blackbox has come up with an innovative solution to tackle all of the above causes and ensure a flawless drive for dumper lorries.

The Innovative Solution for Dumpers

Blackbox Rollover Safety System

Our product, Rollover Safety System by Blackbox GPS Technology Private Limited, enhances the efficiency of dumper trucks through a simple yet pliant Display Panel installed in the vehicle cabin. It offers 3 unique selling points that make it the right pick for your dumper trucks.

Blackbox Rollover Safety System

Features

Ensuring Stability for Safe Tipping on Uneven Terrain

When it comes to carrying construction materials to sites, dumper trucks are used for a wide range of landscapes, from plains and terrains to mountains or even river sides. Many times, construction sites do not have smooth grounds, and while unloading the material, tyres are on an even level. It disturbs the centre of gravity of the vehicle.

In such a situation, the display comes into action, and flashes indicate the driver to become alert about the uneven tyres. Also, it keeps the tipper locked until and unless all 4 tyres are even with one another.

The tipper body starts tipping only after the driver brings the vehicle into a stable state when all 4 tyres are on the same level.

Auditory & Visual Indicators for Controlled Tipping Angle

Most of the companies set standard angle (like 9 or 10 degrees) up till which the truck bed is allowed to tip. Our product gives flexibility wherein you can
program it (or instruct us to program it) and set an optimum angle for the truck bed. This feature enables tipping of the truck bed on until the preset
angle and not beyond that. Wondering how this happens?

When the vehicle is in stable state and the truck bed begins to tip, the auditory and visual indicators of the Display Unit comes into action. As and when it reaches the set optimum degree, the auditory indicator begins to beep and the visual indicator starts to flash red light inside the cabin. This
helps the driver to understand that the bed has tipped uptill the required angle and he can stop it right there!

Secure Lock-in of Tipper Bed After Unloading

Once the unloading of material is done, the tipper bed moves back to the truck chassis. Furthermore, it needs to get locked in appropriately to avoid even the slightest of movement. However, there are situations wherein the truck bed moves back to the chassis but does not get locked properly. This poses a threat when the drivers gain speed while driving the dumper trucks.

Consequently, the truck bed starts to make displacements, and the chassis receives hammering every time the vehicle passes through potholes. The truck beds may also get unlocked and lead to mishappenings. Well, not anymore! The third feature of the Rollover Safety System indicates the driver sitting in the cabin (via the Display Unit) and informs him if the truck bed is precisely locked at the bottom of the chassis or not.

Benefits

01
Our Rollover Safety System is integrated with our Blackbox GPS device making it tech- savvy. It enables the generation of complete digital report of the dumper truck in which our product is installed into.
02
The owners/managers of construction companies can access the report through our website from anywhere and trace the activities of dumper trucks. All they require is to enter the unique password provided at the time of purchase. The digital reports highlight the following crucial information about the dumper trucks:
Number of trips made by the dumper trucks to the construction sites
Geographical location of loading and unloading sites
The time taken to unload the material through the tipper body (i.e. the time duration for which the dumper truck is inclined at an angle while unloading)
03
The USPs of our Rollover Safety System have a direct impact on saving precious lives of drivers (due to accidents) and prevents loss caused to the owners. As a result, it offers business profitability and increased productivity.
04
In a nutshell, our Rollover Safety System offers Real Time Tracking of mulitple dumper trucks from anywhere which minimizes risks and maximizes scalability of a business.

Choose to invest your money in our product, you get your hands on premium benefits backed by high-tech features!

Ensure the safety of your drivers and protect your investment!

Equip your dump trucks with cutting-edge technology designed to prevent accidents and maximize efficiency.

FAQ's

The Blackbox Rollover Safety System is an advanced safety solution designed to enhance the stability and safety of dump trucks. It includes a user-friendly Display Panel that provides real-time alerts and indicators to prevent rollovers and other common dump truck accidents.
The system monitors the stability of the truck's tyres and the tipping angle of the truck bed. It alerts the driver if the tyres are uneven and prevents the tipper body from tipping until all tyres are level. Additionally, auditory and visual indicators alert the driver when the truck bed reaches the preset tipping angle, preventing over-tipping.
Yes, the tipping angle can be customized to meet the specific requirements of your operations. You can program the system to set an optimum angle for the truck bed, ensuring safe and controlled tipping.
The system includes an indicator that alerts the driver if the tipper bed is not properly locked back into the truck chassis after unloading. This prevents the bed from becoming dislodged while the truck is in motion, enhancing safety.
Yes, our Rollover Safety System is integrated with the Blackbox GPS device, providing comprehensive tracking and reporting capabilities. You can monitor the real-time location and activities of your dump trucks from anywhere.
The system generates detailed digital reports that include information such as the number of trips made by the dump trucks, geographical locations of loading and unloading sites, and the time taken to unload material. These reports help you manage and optimize your fleet operations.
The system uses both auditory and visual indicators to alert drivers to potential hazards. For instance, if the truck bed reaches the set tipping angle, the system will beep and flash a red light inside the cabin to warn the driver.
The primary benefits include improved driver safety, prevention of rollover accidents, reduced maintenance costs, and increased operational efficiency. By preventing accidents, the system helps save lives and reduces revenue loss due to damaged equipment and downtime.
Yes, the Rollover Safety System is designed to be compatible with various types of dump trucks, making it a versatile solution for the construction and mining industries.
Yes, we provide comprehensive training and support to ensure that your drivers and fleet managers can effectively use the Rollover Safety System. This includes installation guidance, operational training, and ongoing technical support.